Nanocontact testing systems

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Nanocontact testing system

Conventional testing of the assembly of nanocontacts (airbag net) using the push-pull method requires a lot of time and personnel, is prone to errors and cannot be documented. We have taken up this challenge and developed a testing system based on camera detection. In doing so, we have achieved the following objectives:

  • Significant reduction of the cycle time, testing a connector with 140 contacts takes approx. 25 seconds (including evaluation).

  • Parallel detection of other defect patterns is possible without any negative influence on the cycle time, e. g. deformation of pin contacts or damage to the contact housing.

  • Tests can be repeated and documented

  • A statistical evaluation of the frequency of different defect patterns is carried out for each specific position and thus enables an evaluation of the pre-processes.

vCheck® ConTest - test module for safety-sensitive nano connectors

In addition, we offer the compact test module vCheck® ConTest, which, in addition to the comprehensive test function, also scores with its compact dimensions.

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Plug-and-Produce

On request, we can offer you our systems with interchangeable mounting fixtures with automatic de-contacting and contacting. This means that mounting fixtures can be exchanged in the shortest possible time in the current production process in the sense of plug-and-produce.

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